HOW DOES RECYCLING WORK?
From Waste to New Products
Recycling plastic waste into new products is a piece of the puzzle in a sustainable waste management.
There are two main categories of technologies for plastic recycling:
Mechanical recycling is one of the most widely used processes, together with emerging methods like dissolution, and falls under the broader physical recycling category. During mechanical recycling, plastic waste is recycled into new material without altering the chemical structure of the polymer. Whereas dissolution is a process in which a polymer can be selectively dissolved whilst present in a mixed plastics waste fraction.
Discover below the mechanical recycling processes.
In chemical recycling, sorted plastic waste undergoes a process where polymers are broken down into individual building blocks. These can then be transformed back into new plastic products.
After a plastic product is used, it is collected – either separately, with other plastic or mixed with metal or paper.
Current technologies like Near-Infra-Red (NIR), Visual Inertial System (VIS) or Artificial Intelligence (AI), sort the waste by material and product type. During this process, the plastic is placed on a conveyor belt, just like the one at a cash desk of a supermarket.
Plastics are shredded into smaller pieces – called flakes – to ease reprocessing in the following stages.
Flakes are washed in a tank to remove unwanted materials like food residue or dirt, as in a washing machine. They are also separated by density in a float-sink tank, where each type will either float if its density is lower than that of water or sink if it’s heavier.
Plastic flakes are melted – just as wax melts – filtered to remove any unwanted materials, and turned into a material ready to be shaped into new plastic products!
Quality of recyclates is checked to ensure the highest technical and regulatory standards are met.
Learn more about
recycling processes.
Do you know that the recycling processes can differ depending on the plastic type?
Take a look at the following factsheets to learn more about the most common plastic waste streams in Europe.